MANUFACTURING INDUSTRY

Gilbos streamlines its product development process with Windchill

Textile machinery manufacturer Gilbos chose Windchill as its PDM/PLM system to centralise product documentation and boost efficiency across the company. During Savaco’s Smart Industry Seminar, Bart De Smedt spoke about the challenges Gilbos faced and how the company tackled them.

Challenge

Preserving knowledge for the future

For over 100 years, Gilbos has been an innovative player in the textile sector. Headquartered in Aalst, the company designs and manufactures textile machinery for yarn processing, always striving to find innovative and sustainable solutions. In addition, Gilbos also supplies components to various companies and design agencies.

Gilbos faced a number of challenges in the areas of knowledge management and information sharing. "Until recently, we were still too reliant on direct communication via email or telephone; we wanted to document our knowledge more effectively and share it more efficiently," explains Bart De Smedt, R&D Manager at Gilbos. "In addition, it is essential that knowledge about our products remains up to date and available throughout the entire lifecycle of our machines; that can easily span 20 or 25 years."

What’s more, every single one of Gilbos’ textile machines is unique and custom-designed for the customer. Gilbos aims to improve efficiency in this area too. “We want to achieve this through standardisation and configuration,” explains Bart. “Instead of a new BOM for every product, we want to move towards a structure based on reusable building blocks (and BOMs). This also makes maintenance easier and makes it clear to all stakeholders what options are available.”

Crucial to all this for Gilbos is that intellectual property remains protected. "Knowledge is the value of our company. We therefore want to safeguard this, both in terms of internal IP and in relation to our customers."

Watch the full testimonial (in Dutch)

Bekijk de getuigenis van Gilbos
Approach

Parametric CAD design and Product Lifecycle Management

To tackle all these challenges with a view to the future, Gilbos launched two initiatives. As a first step, the R&D department switched to parametric CAD software. “Creo Parametric makes it easier to document product information within our model and offers greater scope for standardisation and configuration,” explains Bart.

In order to develop this standardisation and configuration in a centralised manner and, furthermore, to improve the flow of information, a Product Lifecycle Management system was introduced in a second phase: Windchill. This PLM software enables you to manage all data and processes throughout your product’s entire lifecycle. As Windchill is web-based, it allows non-designers to view visualisations of models, ensuring that everyone has access to accurate product information. A key aspect of this was assigning the correct permissions to the various stakeholders: “This allows us to determine who can view which part of a CAD component, but also which people have access to the information of our clients for whom we work as a subcontractor. In this way, we protect our clients’ intellectual property,” explains Bart.

Rapid implementation with a kick-start programme

Together with Savaco, Gilbos opted for a Windchill Kickstart programme. “Windchill Kickstart is an out-of-the-box configuration of Windchill, based on our experience and best practices,” explains Stijn Kimpe, Technology Consultant at Savaco. “We developed this solution to help companies that want to get started with PLM and see results quickly. This approach gives them a solid foundation on which to build in the future.” This was certainly the case at Gilbos: in just six weeks, everything was ready to go live with Windchill. “Of course, it was crucial to provide users with proper guidance throughout the process and to show them how and why Windchill can help them do their jobs better,” adds Stijn.

Result

A successful project with Savaco as co-pilot

Now that Gilbos has been using the new software for several months, Bart describes it as a successful project that has delivered a host of benefits. “Thanks to the automation of tasks via Windchill, our engineers are saving a great deal of time,” says Bart. “They can now focus more on design and spend less time on administrative tasks. This also helps to reduce errors. We are also seeing an increase in efficiency. This is evident from the fact that, despite the introduction of new CAD software – which does require some time, training and a new way of working from our staff – our business operations were able to continue uninterrupted.”

Bart is also keen to highlight Savaco’s role in the success of this project. “Our collaboration with Savaco on this project has gone very well. We appreciate the flexibility, the quick response and the excellent support provided by the Savaco team.” The continuous follow-up by Savaco is also a major advantage for Gilbos. Savaco expert Stijn adds: “Together with Gilbos, we are already thinking about the next steps. For instance, we plan to work on a more secure login soon and, with the help of Thingworx Navigate, make product documentation even more accessible within Gilbos. Furthermore, BOM Transformation Management and an integration with the ERP system are also on the roadmap. We are therefore keen to remain Gilbos’ trusted co-pilot in the near future.”

 

Please get in touch

Optimise your product development process too

Savaco is happy to help you map out and optimise your product development processes. Our PLM consultants will analyse your process in detail, suggest improvements and then ensure the smooth implementation of your new workflow within your PLM system. Interested?