Specialists in high-quality plastic panels

Paneltim is a Belgian family-run business based in Lichtervelde that specialises in the production of high-quality plastic panels and gratings. Their products are used for a variety of applications, such as walls, floors and doors in the construction, agricultural and industrial sectors. “Paneltim panels made from polypropylene and polyethylene are lighter, stronger and more hygienic than most other plastic construction panels. The hollow cells with a ribbed structure allow us to produce sturdy panels in all sizes,” explains IT Manager Bert Seurynck.

To measure is to know

Paneltim places a strong emphasis on system optimisation. "By analysing various data points from our machines, we aim to optimise our processes," explains Seurynck. One way of using these measurements to determine the operational efficiency of a production environment is the OEE (Overall Equipment Effectiveness) calculation. "OEE combines various aspects of production, such as availability, performance and quality, into a single metric. By analysing the OEE, a manufacturing company such as Paneltim can assess the overall effectiveness of its production process, rather than just individual elements of it. This helps to reduce costs, increase productivity and respond more quickly to changing market conditions,” explains Tom Decock, IoT Technology Expert at Savaco.

Optimising cycle times

Paneltim’s priority is measuring cycle times. “The injection moulding process forms the basis of our production. Knowing how long each injection moulding cycle takes allows us to identify and eliminate inefficiencies in the process,” explains Seurynck. Measuring these cycle times did, however, present some challenges. Paneltim works with many different machines, and connecting to and reading the PLCs (Programmable Logic Controllers) of these machines was not always straightforward. After some trial and error of their own, Paneltim turned to Savaco for the capture and visualisation of data from their production machines.

A partner who thinks along with us

"We were already working with Savaco on our IT infrastructure. At one point, we got talking about the difficulties we were experiencing in monitoring our cycle times. The people at Savaco immediately understood our problems, for example regarding reading data from PLCs. They suggested using the industrial automation software Kepware in combination with OPC Router middleware. That was an instant hit,” Seurynck recalls. "It’s great to work with a partner who thinks along with us and pushes us forward, without taking the project entirely into their own hands. Thanks to the IIoT tools Savaco provided us with, it became feasible to read data from many more PLCs much more quickly. We wouldn’t have dared to think about that before. It helps us work more efficiently, which is good for our productivity and ultimately leads to greater customer satisfaction.”

 

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Bert Seurynck, IT-manager van Paneltim

Sustainability as an objective

Today, Paneltim mainly measures cycle times in production. “That was our initial objective, and thanks to Savaco, we have succeeded brilliantly,” Seurynck added. And the company already has plans to make better use of production data and other machine data. “Of all the panels we manufacture, 50% are made from 100% recycled raw materials. As these have different specifications to new materials, it becomes all the more important to monitor and optimise our production processes. In this way, thanks to Savaco’s advice, we will also be able to achieve our sustainability objectives, which are very high on our agenda,” concludes Seurynck.

Smart Connected Production

Make the switch to data-driven production

Are you inspired by Paneltim’s story and how they capture and visualise data? Our experts can also provide tailored advice for your production environment on data capture, OEE calculation and Industrial IoT. Please contact us for more information.